1966–1967 Chevelle Flush-Mount Glass Kit — DOT, Trimless, American-Made (Front & Rear)

Sale price$2,099.00

1966–1967 Chevelle — DOT-Certified Flush-Mount Trimless Glass Kit (Front & Rear) — American-Made

In Stock & Shipping Now.

American-made quality: Prototyped, molded, and manufactured in North America for consistent geometry and OE-plus fit.

Fesler Flush-Mount DOT glass gives first-gen hardtop Chevelles a modern trim-delete look with OE-level fit. Each piece is prototype-built, molded, test-fit, manufactured, and test-fit again on multiple vehicles to deliver a clean, even gap and a bonded, weather-tight install.

NO SANDING REQUIRED TO FIT. Some brands simply make the glass larger and expect you to sand. Fesler prototypes, molds, test-fits, manufactures, and test-fits again so your glass fits as delivered. Remember: you get what you pay for.

Why Fesler flush glass

  • True flush-mount design: Purpose-sized glass bonds within the OE aperture with a tight, uniform reveal.
  • Trimless, rubberless perimeter: Uses FRIT band + primer + automotive urethane — no exterior molding.
  • Manufacturing pedigree: LOF-style mold strategy for curvature accuracy and edge quality.
  • Optics & protection: OE-style green hue; laminated windshield and tempered rear help block 99.9% UVA.

Polycarbonate vs. Laminated Automotive Glass — Read Before You Buy

Polycarbonate (“plastic”) windshields

  • Not DOT-approved for public roadsnot street legal for windshields.
  • Prone to scratching, hazing, yellowing, heat distortion; wipers can mar the surface.
  • Okay for track/off-road/display where permitted, but not recommended for street builds.
  • Potential insurance/safety issues in a collision.

Laminated automotive glass (Fesler)

  • DOT-approved laminated windshield for legal street use; tempered rear glass.
  • Safety & clarity: resists penetration; remains intact under impact; superior day/night visibility.
  • Durability: far better scratch/UV resistance for a view that stays clear.
  • Model-specific fit for a uniform reveal with our flush-bond system.

Get the full breakdown in our article: Polycarbonate windshields are not street legal — choose laminated automotive glass .

Fitment

  • Application: 1966–1967 Chevelle 2-door hardtop.
  • Will not fit: 2-door sedan, convertible, or El Camino.
  • Also compatible: 1966–1967 Pontiac GTO (2-door hardtop).

Painted-car examples: The maroon and blue Chevelles shown were finished cars with no added body work for the glass. If your shell has prior metal work or non-OE geometry, your installer may need to address the opening for a perfect result. We recommend test-fitting during the bodywork stage.

What is flush-mount glass?

A precisely sized glass bonds to the body with a FRIT band, primer, and automotive urethane, eliminating exterior trim and rubber weatherstrip. The correct size/shape and bonding method together produce an OE-like seat with no body modifications on properly prepared shells.

Manufacturing pedigree

  • North American made with float-glass lineage (Pilkington heritage).
  • Side glass produced with OE-style LOF molds for factory-grade geometry.
  • Correct green OE hue that helps block 99.9% UVA (Skin Cancer Foundation recognized).
  • Laminated safety windshield; tempered rear glass—just like modern vehicles.

What’s included

  • Configured front (windshield) and rear glass kit for the 1966–1967 Chevelle hardtop.
  • Not included: adhesives, primers, clips/trim (not required), or installation labor.

Shipping, billing & timing

  • Ships via LTL truck freight due to size/weight (commercial address recommended).
  • Freight is quoted individually after checkout; use our carrier or yours. International freight available (including Canada & Mexico).
  • Authorization: All glass orders require a signed Credit Card Authorization Form. We do not charge until the order is ready to ship.
  • Typical ship window: ~15–20 business days after we receive your signed form.

Installation & safety

  • Professional installation only: We do not endorse DIY flush-glass installs. Use a certified auto-glass technician.
  • Adhesive: Use automotive urethane with proper primers. Do not use butyl (~60 psi vs. ~600+ psi urethane systems).
  • Test-fit policy: Test fit within 60 days of receipt to identify any vehicle issues requiring body work. Glass is non-returnable.
FAQs

Do I need to modify the body?
Typically no on correctly prepared OE shells. Reproduction bodies may need metal work to meet proper glass geometry.

Is exterior trim required?
No. The bonded FRIT/urethane system provides the finished perimeter. Keep the reveal clean and uniform for best appearance.

Is this heated or sensor glass?
Classic construction: laminated windshield and tempered rear. Transfer OE accessories as applicable to your build.

Where can I read more?
See our Flush-Mount Glass FAQs and test-fit overview.

Questions on fitment, timing, or shipping? Contact Fesler USA — we’re here to help.

Keywords: 1966 1967 Chevelle flush mount glass kit, American-made DOT windshield back glass, trimless rubberless, FRIT urethane bond, no sanding fit, Pontiac GTO hardtop compatible.

Premium Automotive Glass by Fesler

Fesler sets the standard in automotive glass with solutions designed for precision, durability, and style. Whether you’re upgrading to Flush Mount Glass for a seamless, modern look or replacing with OEM-style glass for factory-level fitment, every piece is crafted with unmatched attention to detail.

Why Choose Fesler Glass?

  • American-Made Quality: Every piece is proudly designed, prototyped, and manufactured in the USA.
  • OEM Precision: Perfect replacements that match factory specifications for an exact fit.
  • Safety & Durability: Engineered with high-grade materials for longevity and optimal performance.

Frequently Asked Questions

Answers to the top questions about Fesler Flush Mount and OEM Replacement Glass, including installation, performance, and what sets our glass apart.